Hornet ultralight, U.S. Light Aircraft Hornet two place light sport aircraft, experimental aircraft and ultralight trainer.

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U.S. Light Aircraft  Hornet

A T.U.F. VIEW
This is one great little aeroplane. With the Hirth engine using a specially designed reduction system this little craft climbs out an astonishing 800 feet per minute, cruise is a good 80 m.p.h. at 5500 RPM and stall with flaps comes in at just under 40 m.p.h.

One of the most unique things about this craft is its suspension system, It uses rubber airbags like the big transport trucks to provide a cushion for shock loads. Cabin noise, pilot comfort, ground handling and visibility rate an A. .

The Ultralight Flyer rates

The Factory...................................8.0
The Hornet................................... 8.0

For more information contact 
U.S. Light Aircraft 
27080 Rancho Ballena Lane 
Ramona CA 
92065 

A Hornet Without A Sting:     
We Fly the US Light A/C Hornet    
By J.R."Zoom" Campbell

Whenever one sees the USLA Hornet two-place Affordable Flyer, one can't help but compare it to the Quad City Challenger that preceded it by many a year. Even the designer of this rugged tandem seater understands why... they DO look alike... until you look closer and only slightly below the surface. There, things change, as the rigid, unyielding structure of the ruggedly-engineered Hornet shows that this, folks, is something entirely new.

The Hornet, folks, is one tough "mutha".

I mean, the next time some ignorant moron tries to describe our favorite pastime as being populated by "overgrown aerial lawn-chairs", I dare you to show them pictures of the skeleton of this thing and then take bets on how many megatons it's gonna take to dent it (air-burst or groundblast, your choice).

 PERFORMANCE: ONE PILOT FULL GROSS
Glide Ratio 10:1 9:1
Stall Speed  (w/ flaps) 32 Mph 40 Mph
Stall Speed (normal config) 40 Mph 45 Mph
Max. Level Flight Speed 120 Mph 120 Mph
Climb Rate (Ft. / Min.) 1000 600
Takeoff Distance 175 Ft. 375 Ft.
Landing Distance 150 Ft. 250 Ft.
Cruise range w/ 10% reserve 350 miles with two people at 70 Mph  (18 gal. tanks)

Let's face it -- someone with a really big erector set did some overtime on this baby. It just dares you to come up and kick the tires... but do be careful if you do... you might hurt yourself!

The Hornet is a strut-braced, two-seat tandem, high-wing monoplane with trigear, pusher-power, and dual controls. It uses rugged aluminum-tube structures, aluminum wing components, and Dacron covering.

It can be flown open cockpit or enclosed (the WIDE left and right side doors swing upwards), and the machine features a wealth of standard features you don't normally find on such birds... like electric flaps, electric pitch trim, hydraulic brakes, dual aileron control systems, pneumatic suspension on all three wheels, and very adjustable seats (over 6" of travel).

The lean little Hornet stands just 6' high and 20' long. The wings span 27.5' and the wing area adds up to 137 sq ft, to produce a stall speed of 35 mph. Wing loading is 7.2 lbs/sq ft. It totes up at 475 lbs empty with the Hirth 2703 engine (55 hp) and has a gross weight of 1000 lbs.

The 10-gal fuel tank should drive it along for a claimed 400 miles (a bit optimistic on that one, we think), but the bird does cruise 80 mph with a top speed of 120 mph. Fuel capacity may be taken up to 18 gal. At full gross, the 55-hp Hornet climbs out at over 400 fpm (over 700 fpm with the 65-hp Hirth 2706), and our test flights showed better than that through several climb profiles on a warm day. A 65-hp Hirth 2706 may also be utilized.

SPECIFICATIONS:

     
Wing Span 27.5 Ft.   Empty Weight 475 Lbs.
Wing Area 138 Sq. Ft.   Gross Weight 1000 Lbs.
Wing Loading 7.2 Lbs./ Sq. Ft.   Fuel Capacity 9/18 Gals.
L.O.A. 20.0 Ft.   V.N.E. 125 Mph.

The Hornet needs only 400' for takeoff (maybe a mite more if fully loaded, but not much) and 250' for landing (true... great brakes). The service ceiling is a hypoxic 12,000'. Payload with full fuel is 465 lbs.

The attention to detail is incredible; it's really a shame that this bird can't be covered in a clear covering so that its rugged innards can be displayed to one and all. It surely would be a confidence booster to anyone going aloft in a Hornet for the first time. The aluminum fittings are first rate and some of the specific hardware choices are impressive.

Each landing gear has a pneumatic suspension system (Zoomer-Proof!), which proved to be able to take a lot of abuse (I can vouch for that personally).

I did have the chance to play with the bird several years ago at Arlington, but I wanted the chance to really run a full series of tests on the beast. Surprisingly, it took a while for that opportunity to come around and I really wish it hadn't... this thing is a sweetie.

So... our flight test came to us courtesy of some lovely blue skies and open spaces surrounding the 1997 Copperstate EAA Fly-In... a wondrous event that I never fail to enjoy each year.

Entry and exit are not all that cumbersome, thanks to the fact that the doors are wide and mounted low to the ground. It is best to enter from the right so that one does not hang tender portions of one's anatomy on the throttle (and make the tower wonder why you sound like Mickey Mouse...), although it does not protrude all that far.

One interesting feature is the rather novel "kickstand" (optional) that extends below the tail section and keeps the bird from depositing its tail on the deck when no one is ensconced within. A small cable attaches to a slot in the left rudder pedal to hold it open and all one has to do is lift it out of the slot and release it to get rid of the kickstand. Deployment is similarly uncomplicated. This is a rather nice feature, as a number of aircraft tails tend to thud unceremoniously to the ground when people get out of them (not to mention the fact that it's a bit embarrassing to the ground hogs that look at ya like you weigh four gazillion pounds when your tail hits the deck).

The Hornet is equipped with two separate control systems, each featuring rudder pedals, a single center control stick, and a left-hand throttle. The front seat gets the big instrument panel, but there's room for a small one in the back, if you like. Seat and shoulder belts provide pilot restraint. Pilot seating is comfy... with adequate seat width, generous head and shoulder room (especially without doors), and adequate leg room.

How Does It Fly?

The primary ultralight runway was a LONG taxi down Williams field from the ultralight display area, which gave me a chance to feel out the taxi abilities of the Hornet. The nosewheel offers obedient steering; braking is good, but not overly sensitive; and the visibility is quite good despite the low seating. Ground stability is excellent, with tight turns offering a little leaning but no attempt to turn turtle.

Arriving at the far end of the ultralight runway, we had the chance to work a bit of pretty rough pavement (POTHOLE ALERT!!! AAAAOOOOGGAAA!!!!) and found little protest from the gear en route, attesting to its promise of rough field capability. Braking is a somewhat weird affair, which was one of the very few discordant notes I encountered throughout the entire test. Aft stick actuates both brakes, and while this was quite effective for taxi, I was sure to have to deal with it on take-off. I'm not sure I like this, but it is one of those things that a builder can easily change if they choose.

With little else to hold us back, I received some last-minute instructions from USLA's official babysitter (sent, no doubt, to protect me from all those suicidal tendencies I've been exhibiting of late, according to some errant Internet critics... grin). I was warned that one needed to set a modest rotation attitude after 45 mph or so and not to over-pitch the take-off in order to keep from actuating the brakes and seek a proper climb attitude right from the get-go (and slamming the nose into the deck rather awkwardly).

A little clumsy at first, I did, indeed, over-pitch the rotation at 45 mph but found it easy to correct and the bird lifted off in a bit over 400' thanks to my ham-handedness throughout the procedure. Later take-offs showed that I could cut that by 50-100' and almost in half when I flew solo.

A 55-60 mph climb speed produced a decent climb rate of a steady 700 fpm (density altitude in excess of 4000', kids) with a take-off weight that was easily within 50 lbs of gross. Not too shabby, especially since I had already hit the lunch wagon some hours before (a sight known to scare the heck out of small children and weight-conscious aircraft designers).

Proceeding east, we smoked along in a cruise climb of 60-75 mph and topped out at 2500' a few miles away in order to try the beastie out and see if I could scare the hell out of my co-pilot (we test-jockeys are a sadistic lot, donchaknow...). The overall effect is very pleasant... especially when the air seems a mite rowdy. The look of beefiness is echoed by a feeling of similar sturdiness when the thermals start barking. One gets the feeling that the only thing that would tear this beast apart would require ramming the side of a hill.

Visibility is quite good because the nose is skinny and there is only a little tubing to obscure forward or peripheral vision. Due to the slope of the nose, climb vis is pretty open as well.

I had no problem cruising a solid 75-80 mph on our test flight and found the control system to be light and well-balanced, with pleasing yaw/roll coordination, harmony, and response. The pitch axis is modestly pressured with a good damping profile and a generous control range. Overall pitch stability is quite good with a slow oscillatory return to the trimmed attitude from both 15- and 30-degree stick-free pitch displacements. Within two cycles, we were steady and ready to play again... and the strict adherence to the trimmed reference was laudable. Short period investigations were nearly deadbeat and the little Hornet was really beginning to grow on me nicely.

Roll is modestly encumbered with adverse yaw and the pressures are also on the moderate side. Roll rates (a Pitts, it ain't) are modest and well amplified with a little prior influence from the rudder. Lateral stability, as demonstrated during side-slip investigations and recoveries, was pretty strong. The rudder really dominates this airplane with only light separation and lots of authority. The rear-mounted engine does show off a bit of pitching with power changes but the margins are mild and easily countered with trim.

The electric flaps and pitch trim work very well and I sure wish I'd see more of this kind of engineering in the rest of the industry. The pitching action associated with flap actuation is modest and offers a fairly nose-down attitude when it all hangs out... just the thing for a steep approach.

Slow flight is a pleasant joke, lots of warning and very good roll and yaw response, right up to the break. The buffet starts coming on about 42-45 mph when all cleaned up and 2-3 kts slower with flaps hanging. It is modest and of low frequency. As you get near 40 mph, you hit the pitch stop and unless you have a little energy to coax it through the break, there is a good chance that all you will get will be some mushing.

With a little acceleration, the nose pops up, sniffs around and takes a very sedate departure that takes little rudder to keep on the straight-and-narrow and even sloppy yaw inputs seem to induce little inclination to follow. If it breaks, the magic number seems to be a tad under 40 with two souls on board and just a tad above 35 mph with just my carcass enclosed.

There is no overt tendency to spin and a few falling-leaf maneuvers (which aren't much to speak of... it really doesn't want to wander) showed that the rudder was very much in command no matter what.

I really tried to screw this bird up and couldn't get it to do anything bad... even with everything all crossed up and some nasty throttle inputs in an accelerated stall. Nope... it doesn't do the "Nasty" when it comes to slow-flight. A run at top speed produced no sensitivity, a high damping rate, and little more than more noise... further, the bird definitely hits a wall at 100 mph or so... making high speed runaways in sudden descents a rarer possibility.

I flogged the Hornet hard on my return for landings at Williams Field; killing the throttle and slapping in some slip killed the speed very nicely. Using 50-55 mph through final and a no-flap for my first shot, I noted good directional control as we slowed in the flare (about 40 mph or so) and plenty of elevator to keep the nose off before hitting the braking stop. Partial flap touchdowns were even easier as the bird came in even slower (45 across the fence) and easy braking offered solid 300-400' roll-outs.

On our last dual landing run, I elected to go for a full slip approach from on high -- no flaps and hold it off from about 2' and test my trademark "Thunder-Crunch" arrival. This arrival is well known to those who have flown with me and results from thousands of hours of screwing up landings and using the "I was just testing the gear" excuse to good effect... sometimes on people who even believed me. (There's a sucker born every minute, folks... believe you me.) By the way, the Hornet slips fairly well but it doesn't take a lot of slip to start killing some altitude and airspeed.

With a full stall from 2-3', there was sufficient pitch authority to hold it off and let the machine drop well and produce a rather solid but well-attenuated arrival that produced no directional offsets and a surprisingly comfy arrival. Heck, there were no earthquake sirens or anything... the gear made it look easy... and it was. As I said... "Zoomer-Proof".

I had the chance to do some solo runs (scared that poor guy a whole bunch, eh?) and used the opportunity to push the bird a mite at high speed. Some time ago, a small elevator flutter was encountered on a previous flight test and the factory had dealt swiftly and positively with the problem... but still I wanted to see if I could excite an unfriendly harmonic (heck, we had a chute on board... right?).

The airplane really doesn't want to be pushed hard and as previously noted, it hits the wall at a little over 100 mph. However, in a descent, under power, a few stick raps at 120-130 mph (Vne is 125) produced no excitement and the natural damping of the aircraft showed itself off well. A total winner, that's what this critter is.

By the way, serious kudos for the construction manual. This computer-generated manual is well done, thoughtfully laid-out, clearly illustrated, and includes color photos of critical assembly steps -- some serious work when into this baby. A very laudable effort.

The kit goes for $18,000 with engine, prop, and basic goodies. Options include tail stands, dual tanks, instrument package, and custom seat covers. New is a door kit. There is a simple info sheet that is available free of charge and a video for $10. Estimated kit construction time is 200 hours. FMI: US Light Aircraft Corp, 27080 Rancho Ballena Ln, Ramona, CA 92065; (619) 789-8607.

Test Pilot's Summary: Very snazzy little bird well-engineered, rugged, and loaded with goodies not found elsewhere. A nice flyer, the open-cockpit mode is definitely the way to go on a warm summer day and the gear handles short field environments very well. The stability and control profile is decidedly genteel... with no surprises or overt sensitivities even if you get slow and sloppy. The feature set is very generous and the engineering appears to be outstanding. An impressive first effort from this company. I hope they decide to design more airplanes.

  • Design/Engineering: A-. Really well thought out.
  • Ground Handling: B. Tough gear.
  • Flight Characteristics: B. Nice low-speed handling.
  • Company Profile: B.
  • Kit/Plans: B. Great workmanship.
  • Bang For The Buck: B+.
  • Risk Factor: 4. A very promising company.
  • Final Grade: B+. I expect great things from this company. Highly recommended.
Reprinted with permission from US Aviator Return PO Box 9132, Winter Haven, FL  33883-9132
Phone: 941-294-6396  Website:  http://www.av8r.net

Hornet ultralight, U.S. Light Aircraft Hornet two place light sport aircraft, experimental aircraft and ultralight trainer.

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