Lazair ultralight, Lazair ultralight aircraft prop bolt failure.

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Ultralight aircraft safety bulletin for Lazair aircraft using Rotax 185 eninges.

Incident report:

We have several reports on the Lazier  of the bolts  holding the prop on the hub shearing off. Laboratory testing showed that these bolts are the proper bolts but that they had failed from bending, following progressive fatigue. The bolts had been installed approximately 1 hour prior to failure, and had been torqued to the proper requirements.

In 1984 Ultraflight Sales Ltd. issued an alert warning of the possible vibration problems associated with using non standard propellers on their craft.

We also have reports of prop bolt failure on 64 inch props, when used on the Beaver, Maxair and Chinook aircraft.

Suggestions:

Sorry folks your on your own on this one, as far as the Lazair goes. 

A solution that has worked for the other aircraft mentioned above is the use of the GSC systems ground adjustable propeller. This propeller uses an aluminum hub with 6 bolts, plus 6 dowel pins, which screw into the Rotax reduction drive, flange and fit into blind holes in the back of the propeller hub. These dowel pins relieve the bolts of any stress.

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