Rotax aircraft engine, Rotax  2 stroke engine piston failure


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Diagnosing Rotax 2 Stroke Aircraft Engine Piston Failure

piston3.gif (46443 bytes)

piston3a.gif (64699 bytes)

3 3A

Piston dome damage 
( Ref.: 3, 3A & 3B)


The piston shows melted areas on the dome and seizure marks on the skirt.

Detonation results in extremely high combustion chamber temperatures. That rapid heat rise, if allowed to continue, will heat combustion chamber deposits and spark plug electrodes to the point that they will ignite the charge before the spark at the plug does. 

This condition is called runaway surface ignition or pre-ignition. Once pre-ignition occurs, the temperature rise is so rapid that melting point of the piston is reached while the engine is still running. Metal will melt away beneath the spark plug or in areas of high heat retention such as at the ring positioning pin. 

A complete breakdown of the lubrication film also occurs resulting in severe seizure. Detonation always precedes pre-ignition and the causes for this abnormal combustion are the same as those for detonation.

 

piston3b.gif (67973 bytes)
3B

 
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