SERVICE
LETTER #47
DATE:
August 22, 1995
SUBJECT:
Rudder Pedal Torque Tube Cracking
APPLICABILITY:
Kitfox Models 1 through 4, Classic 4
COMPLIANCE:
As required
FROM:
SkyStar Aircraft Engineering Department
We
have recently noticed that some of the rudder pedal torque tubes in our
older factory aircraft have started showing signs of fatigue at the
positions shown in Figure 1. Because of this we recommend that each
owner/builder inspect his torque tubes carefully for any signs of
fatigue or cracking prior to the next flight of the aircraft. You should
remove the assembly from the aircraft so it may be inspected under more
optimal conditions. Prior to inspecting the areas indicated, remove any
paint or powder coating around the welded joints with a piece of emery
paper. If no cracks are seen, repaint the areas around the joint with a
coat of paint just thick enough to protect the assembly from corrosion
and add the tube to your list of items to be inspected on both preflight
inspections and annual condition inspections.
If
cracks are seen, replace the assembly before flying the aircraft. Even
if no cracks are seen, we advise that you install a reinforcement kit on
the tubes prior to continuing operation of the aircraft. This kit is
part number 35015.000 and may be purchased from SkyStar for $59.95.
If
you have any concerns or questions regarding this inspection, please
call our Customer Service Department at 208-466-1711.