KITFOX
SERVICE LETTER # 12
SUBJECT:
1/4” PROPELLER BOLTS
TO:
ALL KITFOX OWNERS
FROM:
DENNEY AEROCRAFT COMPANY
3
1/4” X 1/4” PROPELLER BOLTS:
Because of a recent failure of the 1/4” prop bolts, Denney Aerocraft strongly
recommends replacing the 6 center 1/4” prop bolts with 8 mm x 3
1/2” bolts. On a recent flight of a KITFOX, all 6 of these 1/4” bolts
sheared off in flight and the prop departed the aircraft. The pilot was
able to land with out incidence on a football field in L.A. and the prop
was recovered with damage only to the spinner. Exact reason why the 1/4”
bolts failed is undetermined. However, one possible reason is due
to the extreme humidity changes in that particular area. The wood may have
swelled and shrunk again leaving the bolts in need of re-torquing. This is
the only reported incidence of failure we have received. After over 1000
hours on our prototypes, we have experienced absolutely no problems with
the 1/4” bolts. The engine importer claims no other cases of bolt
failure with the 1/4” bolts, either.
We
now have 8 mm x 3 1/2” bolts to replace the six 3 1/4” x 1/4” bolts.
These bolts will be long enough to accept elastic stop nuts behind the
prop flange so safety wiring the heads should not be necessary. The prop
flange on the gear box is already drilled and tapped for 8 mm but you will
have to drill out the 1/4” prop holes using a letter 0 drill bit (a 5/16”
drill bit is a little small). The bolts should be torqued to 15 to 18
foot pounds.
The
cost of these bolts with nuts and shipping will be $12.00 per set.
In
the event that you do not replace the 1/4” prop mounting bolts,
re-torque the bolts to 10 foot pounds every 10 hours or oftener if your
area has significant humidity changes.
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